Journey coming from MMA to PMMA – Infographic
How can a liquid that has just 5 carbon atoms, 2 oxygen atoms and 8 hydrogen atoms provide for heavy duty purposes where thermal resistance, electrical resistance and mechanical strength is of prime importance? The solution is in one word – “Polymerisation”.
Through this infographic, we trace the journey of MMA (Methyl Methacrylate), a liquid monomer that is polymerised to lead to PMMA polymer (Polymethyl Methacrylate), and it is various grades.
MMA may be polymerised to PMMA through solution polymerisation, emulsion polymerisation and bulk polymerisation techniques. These reactions take place in the presence of a catalyst. The resulting acrylic glass may be modified to numerous shapes, sizes and forms with regards to the additives.
Various grades of SUMIPEX®, the Polymethyl methacrylate resin produced by Sumitomo Chemical, that are obtained on adding additives are:
• ‘High Impact Grade of SUMIPEX® PMMA’ – Properties like high flow and good heat resistance get this well suited for manufacturing extruded sheets/ pipes/ rods, construction materials, automotive parts and industrial applications
• ‘Extrusion Grade of SUMIPEX® PMMA’ – Good extrusion molding characteristics, high surface hardness, superb weatherability and excellent chemical resistance would be the properties of this grade that favour its use in extruded sheets/ pipes/ rods.
• ‘Heat Resistant Grades of SUMIPEX® PMMA’ – Excellent heat resistance, excellent surface hardness and mechanical strength enables the application of this grade in automotive parts including tail lamp, instrument cluster, optical Lens, general lamps, etc.
• ‘Optical Grades of SUMIPEX® PMMA’ – With excellent heat resistance and flow properties, the optical grades with extremely low numbers of foreign contaminants can be used for light Guide panels and optical lenses.
• ‘High Flow Grade of SUMIPEX® PMMA’- With characteristics like high-flow during injection molding and good moldability, this grade is usually recommended for intricate parts and thin-wall parts molding including watch and clock cover, lighting cover, name plate, house ware, etc.
• ‘General Purpose Grades of SUMIPEX® PMMA’ – General Purpose Grades determine difference between normal and optical grades/special grades. General Purpose Grades like MH, LG, LG2, etc. will comw with under “Extrusion Grade”, “Heat Resistance Grade” and “High Flow Grade”. With balanced properties including heat resistance and mechanical strength, this grade works to make great deal of products including house ware, stationery, telephone buttons, piano keys, electrical accessories, ornaments, etc.
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